【1】
This customer customized feed clamp for 4 core plug.
We deal with american plug. |

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【2】
Line was already cut off. |
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【3】
SC lock was out of place at the base of power in controller, fuse box was broken, couldn't detach it. |
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【4】
This pic is SC lock was out place. |
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【5】
Couldn't detach fuse box. |
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【6】
Opened controller. |
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【7】
Fuse box inside was soldered. Melt a solder, and detached. |
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【8】
Detached wiring of trans portion, and then detached power code. |
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【9】
Detached a broken SC lock. |

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【10】
This pic is detached power code, and fuse box. |
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【11】
Install SC lock into controller, through power code,
applied to tie-wrap in order to prevent wire from slipping out. |

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【12】
Attached tie-wrap portion with SC lock inside.
and adhered inside lock portion by melting it to prevent SC lock from being off. |
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【13】
Replaced fuse box.
If it was attached with controller, it's hard to solder.
It's better to solder it outside. |

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【14】
Solder was completed. |
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【15】
Back wire which was detached at 【8】 as it was.
Ground wire was going to controller box, applied loctite not to loose screw. |

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【16】
Lock the SC lock, and put fuse into fuse box. then complete. |
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【17】
Controller box repair was completed. |

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【18】
Slag inclusion was occurred inside 4 core plug of feed clamp.
Need to prevent leaking completely. |
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【19】
Dealt with end of wire with right size round terminal. |

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【20】
Connected wire hard inside plug, tighten a bolt hard . |
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【21】
Made wire thicker by using tape to adjust plug's size. |

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【22】
Sealed exit of plug wire by tape portion. |
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【23】
In addition, sealed from plug portion to wire portion double for water-proofing, fixed by band clamp.
Wire length was 5m in this time. |

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【24】
Took out wire of DC motor from inspection window. |
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【25】
Took off wire, and cap of power code. |

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【26】
Cut wire, and Took out wire. |
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【27】
Condition without old wire. |

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【28】
Attached cap of wire, ring, water-proof rubber with new 5m wire. |
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【29】
Inserted wire into DC motor box. Applied to tie-wrap in order to prevent wire from slipping out. |

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【30】
Inserted water-proof rubber. |
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【31】
Applied silicon seal for water-proofing. |

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【32】
This is silicon seal. |
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【33】
Attached ring with water-proof rubber, assembled body of cap. |

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【34】
Silicon seal overflowed. |
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【35】
In addition, put silicon seal to wire lock portion. |

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【36】
Made insulation process against unused 2 wires. |
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【37】
Connected 4 core wire by connecting sleeve. |

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【38】
Applied grease to O ring of inspection window. |
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【39】
Put wire into DC motor box,
and then insert O ring to furrow. |

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【40】
Set cleaned inspection window temporary. |
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【41】
Fixed inspection window. |

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【42】
In addition, put silicon seal to wire entrance. |
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【43】
Complete!! |

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【44】
2 feed clamps, and controller repair was completed. We always make a estimate in advance.
Please feel free to contact us. |
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